Materials Engineers Salaries in Aurora, IL

About Materials Engineers

Manufacturing Engineers develop, implement, and improve manufacturing processes that transform raw materials and components into finished products efficiently, safely, and to quality standards. They design and commission production lines, select manufacturing equipment, develop process parameters and work instructions, and troubleshoot production problems. In new product introduction, manufacturing engineers collaborate with product design teams from early development to ensure that product designs are manufacturable—flagging design features that are difficult or costly to produce and proposing design changes that improve producibility. They conduct process validation studies demonstrating that processes consistently produce output within specifications, write manufacturing process documentation, and develop operator training materials. Process improvement is continuous: manufacturing engineers collect and analyze production data, identify sources of scrap, yield loss, and cycle time inefficiency, and implement lean manufacturing improvements including 5S, standardized work, and error-proofing (poka-yoke). In regulated industries such as medical devices or pharmaceuticals, they manage process validation per FDA and ISO requirements.

What Materials Engineers Do

• Design and implement manufacturing processes for new or existing products
• Select, specify, and commission manufacturing equipment and tooling
• Develop process parameters, work instructions, and operator training materials
• Conduct process capability studies and manufacturing process validation
• Troubleshoot production quality and efficiency problems
• Collaborate with product design on design for manufacturability
• Lead lean manufacturing improvement projects (5S, kaizen, standard work)
• Manage process documentation and engineering change control

Key Skills & Qualifications

• Manufacturing process design and optimization
• CAD software for fixture and tooling design
• Statistical process control (SPC) and process capability analysis
• Lean manufacturing tools (5S, Kanban, SMED, poka-yoke)
• Design for manufacturability and assembly (DFM/DFA)
• Process validation methodology (IQ/OQ/PQ)
• PLC and automation fundamentals
• Engineering change management and document control

Career Path

1. Manufacturing Engineer I
2. Manufacturing Engineer II
3. Senior Manufacturing Engineer
4. Lead Manufacturing Engineer / Process Engineering Manager
5. Director of Manufacturing Engineering

Materials Engineers Market in Aurora, IL